PA Gear
This PA injection molding gear is a high-performance engineering plastic gear designed for precision transmission scenarios. Made of nylon (PA) material and formed in one piece via precision injection molding, it features low noise, self-lubrication, high wear resistance and impact resistance. Widely used in office equipment, home appliances, automation equipment and industrial transmission systems, it is a lightweight and cost-effective alternative to metal gears.
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- Machining Process: Precision Injection Molding
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- Material: PA (PA6/PA66/PA12 optional, glass fiber reinforced available)
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- Accuracy: ±0.02 mm
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- Surface Finish: As-molded smooth surface, burr-free
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- Production Capacity: Prototyping, Low-volume trial production, Mass production
Factory & Production Capacity
We specialize in precision injection molding and custom engineering plastic gear manufacturing, equipped with high-precision injection molding equipment and gear-specific mold processing systems with over ten years of industry experience. The product dimensional and tooth profile tolerance is steadily controlled within ±0.02 mm, with a daily output of 100,000 pieces. We provide one-stop services from mold development and injection molding to post-processing, serving customers in office equipment, automotive electronics, home appliances and industrial automation industries.
Technological Process
- Mold Design & Fabrication: Optimize tooth profile structure based on drawings and manufacture high-precision gear molds to ensure tooth profile accuracy and consistency.
- Material Preparation & Drying: Select PA raw materials and dry them to prevent defects such as air bubbles and silver streaks during injection molding.
- Precision Injection Molding: Melt materials at high temperature, inject into molds under high pressure, and form the main body of the gear in one piece.
- Deburring & Trimming: Remove gates and burrs, and finely trim the tooth profile and inner hole to ensure smooth and jitter-free transmission.
- Surface Treatment (Optional): Conduct polishing, lubricating coating and other treatments as required to optimize transmission performance.
- Full Inspection & Delivery: Inspect product dimensions, tooth profile accuracy and appearance, then pack and deliver qualified products.
Core Advantages & Applications
Common Applications
- Office Equipment: Transmission gears for printers, copiers and scanners
- Home Appliances: Internal transmission components for washing machines, air conditioners and small home appliances
- Automotive Electronics: Transmission gears for window regulators, seat adjusters and wipers
- Industrial Automation: Small transmission mechanisms, conveyor line equipment and precision instrument transmission systems
Specification Table
| Parameter | Details |
| Material | Standard PA Nylon (PA6/PA66); Glass fiber reinforced / PA12 (Optional) |
| Machining Process | Precision Injection Molding |
| Dimensional / Tooth Profile Tolerance | ±0.02 mm (Custom precision available) |
| Surface Finish | As-molded smooth surface, custom polishing / lubricating coating optional |
| Color | Standard white / black, customized per customer color code |
| Size Range | Customized per drawings (Module: 0.3-2.0mm, Outer diameter: 5-100mm) |
| Custom Options | Module, number of teeth, inner hole structure, keyway, special tooth profile, glass fiber reinforcement ratio |
| Temperature Resistance | -30℃ ~ +120℃ (Up to 150℃ for glass fiber reinforced grades) |
| Quality Control | 100% visual inspection, sampling inspection on key dimensions, tooth runout and meshing test verification |
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