Carbon Fiber Reinforced Nylon Drone Body Shell
This drone body shell is a lightweight, high-strength protective housing designed for aerial photography, mapping and industrial inspection scenarios. Made of carbon fiber reinforced nylon and formed in one piece via precision injection molding, it features high strength, low weight, impact resistance and weather resistance. It effectively protects the drone's internal electronic components while optimizing flight drag and battery life.
- Machining Process: Precision Injection Molding (Insert molding / Dual-color injection optional)
- Material: Carbon Fiber Reinforced Nylon (PA6+GF / PA66+GF, customizable reinforcement ratio)
- Accuracy: ±0.05 mm
- Surface Finish: Matte
- Production Capacity: Prototyping, Low-volume trial production, Mass production
We specialize in precision injection molding and custom high-performance engineering plastic housing manufacturing, equipped with high-precision injection molding equipment and dedicated mold processing systems with over ten years of industry experience. The product tolerance is steadily controlled within ±0.05 mm, with a daily output of 20,000 pieces. We provide one-stop services from mold development and injection molding to post-processing, serving customers in drone, consumer electronics and industrial equipment industries.
Technological Process
- Mold Design & Fabrication: Optimize aerodynamic shape and structural strength based on drawings and manufacture high-precision injection molds to ensure shell consistency and assembly accuracy.
- Material Preparation & Drying: Select carbon fiber reinforced nylon raw materials and dry them to prevent defects such as air bubbles and silver streaks during injection molding.
- Precision Injection Molding: Melt materials at high temperature, inject into molds under high pressure, and form the shell main body in one piece.
- Deburring & Trimming: Remove gates and burrs, and finely trim edges, mounting holes and buckle structures to ensure assembly compatibility.
- Surface Treatment (Optional): Conduct custom processing such as painting, laser engraving and silk-screen printing to enhance texture and logo clarity.
- Full Inspection & Delivery: Inspect product dimensions, appearance, structural strength and assembly compatibility, then pack and deliver qualified products.
Core Advantages & Applications
Common Applications
- Consumer Drones: Aerial photography drone bodies, small racing drone shells
- Industrial Drones: Protective shells for mapping and inspection drones
- Special Scenario Equipment: Research drone and custom drone platform shells
Specification Table
| Parameter | Details |
| Material | Standard Carbon Fiber Reinforced Nylon (PA6+30%GF; PA66+GF optional, customizable reinforcement ratio) |
| Machining Process | Precision Injection Molding (Insert molding / Dual-color injection optional) |
| Dimensional Tolerance | ±0.05 mm (Custom precision available) |
| Surface Finish | Matte / High-gloss / Frosted / Spray painting / Laser engraving / Silk-screen printing (Optional) |
| Color | Standard black, customized per customer color code |
| Size Range | Customized per drawings or samples (Regular outer size: 100mm-500mm) |
| Custom Options | Aerodynamic shape, mounting holes, buckle structures, heat dissipation slots, silk-screen logo, anti-static treatment |
| Temperature Resistance | -30℃ ~ +120℃ |
| Quality Control | 100% visual inspection, full inspection on key dimensions, structural strength and drop test verification |
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