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PTFE (Teflon)

PTFE (Polytetrafluoroethylene), commonly known by the DuPont trade name Teflon®, is a fully fluorinated polymer renowned for its extraordinarily low coefficient of friction (0.05–0.10), outstanding chemical inertness, and exceptional dielectric properties. It is virtually unaffected by all common industrial chemicals and solvents, making it the material of choice for seals, gaskets, and linings in aggressive chemical environments. PTFE also boasts one of the broadest operating temperature ranges of any thermoplastic, from –200°C to +260°C, though its mechanical stiffness and creep resistance are notably lower than those of other engineering plastics.

Mechanical Properties

  • Density: 2.16 g/cm³
  • Tensile Strength: 25 MPa
  • Yield Strength: N/A — no distinct yield point
  • Elongation at Break: 200–400%
  • Flexural Modulus: 580 MPa
  • Hardness: Shore D 55
  • Heat Deflection Temperature: 55°C @ 0.45 MPa
  • Melting Point: 327°C
  • Thermal Conductivity: 0.25 W/m·K
  • Coefficient of Thermal Expansion: 12.0 × 10⁻⁵ /°C
  • Water Absorption: <0.01%
  • Flammability Rating: V-0 (UL94)

Advantages

🟢  Extremely low coefficient of friction (0.05–0.10) — one of the slipperiest solid materials known, ideal for non-stick and low-wear applications

🟢  Outstanding chemical resistance — virtually inert to all industrial chemicals, acids, bases, and solvents up to 260°C

🟢  Exceptional electrical insulation properties — very low dielectric constant (2.1) and dissipation factor across a wide frequency range

🟢  Wide service temperature range from –200°C to +260°C — retains flexibility at cryogenic temperatures

Machining & Manufacturing

ParameterSpecificationNotes
Cutting SpeedTurning: 100–250 m/minMilling: 500–1000 RPM (Ø6–Ø12 mm end mills)Use moderate speeds to reduce heat buildup at cutting area
ToolingSharp polished carbide tools with 10°–20° high positive rake angles; PCD tools for long production runsDull tools lead to galling and material smearing
CoolantCompressed air (4–6 bar) is recommendedLiquid coolant is not suitable and may cause dimensional deviation
Chip ControlSoft, stringy chips easy to wrap around toolsEquip chip breakers or adjust turning feed rate to 0.1–0.3 mm/rev; vacuum removal works well
Surface FinishTurning: Ra 0.8–1.6 μmMilling: Ra 1.6–3.2 μmExcessive tool pressure results in workpiece deformation
Dimensional ConsiderationsHigh thermal expansion and cold-flow creepLet parts stabilize at room temperature for 24 hours before inspection; evenly distribute clamping force

Common Applications

Chemical Processing: Lined pipes, valve seats, gasket seals, pump wear rings, and expansion joints handling corrosive media (acids, caustics, solvents)
Semiconductor: Wafer carrier components, chemical delivery tubing, and wet bench fixtures requiring ultra-high purity and chemical inertness
Electrical & Electronics: High-frequency coaxial cable insulation, capacitor dielectric films, and printed circuit board substrates
Food & Beverage: Non-stick conveyor belts, baking sheets, and food-grade liners compliant with FDA 21 CFR 177.1550
Medical: Catheter liners, surgical guide tubes, and implantable device components where biocompatibility and low friction are critical

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