PMMA (Acrylic)
PMMA (Polymethyl Methacrylate), universally known as Acrylic or by the brand names Plexiglas®
and Perspex®, is an amorphous transparent thermoplastic that offers optical clarity rivaling glass at roughly half the weight. With light transmission up to 92% and excellent UV stability, PMMA is the material of choice for optical lenses, display screens, signage, and architectural glazing where glass weight or safety is a concern. Beyond its optical excellence, PMMA machines beautifully to tight tolerances, bonds readily with solvent cements, and provides a hard, scratch-resistant surface — making it equally valuable for precision mechanical prototypes and industrial transparent covers.
Mechanical Properties
- Density: 1.19 g/cm³
- Tensile Strength: 72 MPa
- Yield Strength: 65 MPa
- Elongation at Break: 5–10%
- Flexural Modulus: 3,200 MPa
- Hardness (Rockwell): R 100 (M scale: M85)
- Heat Deflection Temperature: 95°C @ 1.8 MPa
- Melting Point (Softening Point): 160°C
- Thermal Conductivity: 0.19 W/m·K
- Coefficient of Thermal Expansion: 7.0 × 10⁻⁵ /°C
- Water Absorption: 0.3%
- Flammability Rating: HB (UL94); flame-retardant grades available in V-0
Advantages
🟢 Exceptional optical clarity — light transmission up to 92% with excellent transparency and color stability over time
🟢 Superior UV resistance compared to other transparent plastics; does not yellow significantly even after years of outdoor exposure
🟢 Outstanding surface hardness (harder than most plastics); good scratch resistance suitable for display and lens applications
🟢 Excellent weatherability — maintains mechanical properties and appearance in outdoor environments for decades
🟢 Easy to fabricate and machine to tight tolerances; can be drilled, milled, turned, laser cut, and polished to optical finishes
🟢 Bonds readily with solvent cements (e.g., dichloromethane) for strong, transparent joins — no mechanical fasteners needed
Machining & Manufacturing
| Parameter | Specification | Notes |
| Cutting Speed | Turning: 150–300 m/minMilling: 1000–1500 RPM (Ø4–Ø12 mm end mills) | — |
| Tooling | Carbide or diamond-coated tools with sharp, highly polished edges | Dull/scratched tools lead to cracking and chipping; PCD is not recommended to prevent micro-cracks |
| Coolant | Light oil or water-soluble coolant; temperature-controlled flood cooling is ideal | Dry machining is applicable for short runs but raises cracking risks |
| Chip Control | Generates long continuous chips | Equip chip breakers and keep stable feed rate to avoid surface scratches; laser cutting is chip-free for thin sheets |
| Surface Finish | Diamond turning: Ra 0.2–0.4 μmPrecision milling: Ra 0.4–0.8 μm | Polishing can achieve near-optical clarity; avoid over-clamping to prevent residual stress and cracking |
| Critical Remarks | / | All holes and features shall adopt full-circle radii; sharp notches will easily trigger cracks |
Common Applications
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