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PMMA (Acrylic)

PMMA (Polymethyl Methacrylate), universally known as Acrylic or by the brand names Plexiglas®
and Perspex®, is an amorphous transparent thermoplastic that offers optical clarity rivaling glass at roughly half the weight. With light transmission up to 92% and excellent UV stability, PMMA is the material of choice for optical lenses, display screens, signage, and architectural glazing where glass weight or safety is a concern. Beyond its optical excellence, PMMA machines beautifully to tight tolerances, bonds readily with solvent cements, and provides a hard, scratch-resistant surface — making it equally valuable for precision mechanical prototypes and industrial transparent covers.

Mechanical Properties

  • Density: 1.19 g/cm³
  • Tensile Strength: 72 MPa
  • Yield Strength: 65 MPa
  • Elongation at Break: 5–10%
  • Flexural Modulus: 3,200 MPa
  • Hardness (Rockwell): R 100 (M scale: M85)
  • Heat Deflection Temperature: 95°C @ 1.8 MPa
  • Melting Point (Softening Point): 160°C
  • Thermal Conductivity: 0.19 W/m·K
  • Coefficient of Thermal Expansion: 7.0 × 10⁻⁵ /°C
  • Water Absorption: 0.3%
  • Flammability Rating: HB (UL94); flame-retardant grades available in V-0

Advantages

🟢  Exceptional optical clarity — light transmission up to 92% with excellent transparency and color stability over time

🟢  Superior UV resistance compared to other transparent plastics; does not yellow significantly even after years of outdoor exposure

🟢  Outstanding surface hardness (harder than most plastics); good scratch resistance suitable for display and lens applications

🟢  Excellent weatherability — maintains mechanical properties and appearance in outdoor environments for decades

🟢  Easy to fabricate and machine to tight tolerances; can be drilled, milled, turned, laser cut, and polished to optical finishes

🟢  Bonds readily with solvent cements (e.g., dichloromethane) for strong, transparent joins — no mechanical fasteners needed

Machining & Manufacturing

ParameterSpecificationNotes
Cutting SpeedTurning: 150–300 m/minMilling: 1000–1500 RPM (Ø4–Ø12 mm end mills)
ToolingCarbide or diamond-coated tools with sharp, highly polished edgesDull/scratched tools lead to cracking and chipping; PCD is not recommended to prevent micro-cracks
CoolantLight oil or water-soluble coolant; temperature-controlled flood cooling is idealDry machining is applicable for short runs but raises cracking risks
Chip ControlGenerates long continuous chipsEquip chip breakers and keep stable feed rate to avoid surface scratches; laser cutting is chip-free for thin sheets
Surface FinishDiamond turning: Ra 0.2–0.4 μmPrecision milling: Ra 0.4–0.8 μmPolishing can achieve near-optical clarity; avoid over-clamping to prevent residual stress and cracking
Critical Remarks/All holes and features shall adopt full-circle radii; sharp notches will easily trigger cracks

Common Applications

Optical & Lighting: Camera lens elements, medical optics, display screens, light guide plates, LED diffuser panels, solar concentrator lenses
Architecture & Safety: Skylights,Transparent Divider, museum display cases, aquarium panels, bullet-resistant barriers, airport glazing
Signage & Advertising: Illuminated channel letters, display stands, point-of-purchase signage, laser-engraved nameplates, light boxes
Automotive: Instrument cluster covers, center console lenses, interior lighting covers, rear light lenses, head-up display (HUD) combiners
Medical: Blood analyzer cuvettes, IV fluid level indicators, incubator windows, surgical microscope components, dental impression trays

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