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PET

PET (Polyethylene Terephthalate) is a semi-crystalline thermoplastic polyester widely recognized for its excellent mechanical strength, dimensional stability, and FDA-compliant food-contact safety. As the dominant material for beverage bottles and food packaging, PET combines good barrier properties against moisture and gases with crystal-clear transparency in amorphous grades. Beyond packaging, engineering-grade PET (e.g., PET-P, Rynite®) offers superior stiffness, low friction, and excellent electrical properties, making it a strong candidate for precision mechanical and electrical components.

Mechanical Properties

  • Density: 1.38 g/cm³
  • Tensile Strength: 55 MPa
  • Yield Strength: 55 MPa
  • Elongation at Break: 250%
  • Flexural Modulus: 2,400 MPa
  • Hardness: Rockwell M 106
  • Heat Deflection Temperature: 70°C @ 1.8 MPa
  • Melting Point: 250–265°C
  • Thermal Conductivity: 0.24 W/m·K
  • Coefficient of Thermal Expansion: 7.0 × 10⁻⁵ /°C
  • Water Absorption: 0.1–0.2%
  • Flammability Rating: HB (UL94)

Advantages

🟢 FDA-compliant food-contact safety — the global standard material for beverage bottles and food packaging; fully recyclable (resin code #1)

🟢 Excellent dimensional stability and low creep — maintains tight tolerances under sustained mechanical loads, ideal for precision components

🟢 Good electrical insulation and dielectric properties — low dissipation factor and high dielectric strength suitable for electrical and electronic applications

🟢 Clear transparency in amorphous grades — enables visual inspection of contents in packaging and medical device applications

Machining & Manufacturing

ParameterSpecificationNotes
Cutting SpeedTurning: 200–400 m/minMilling: 600–1500 RPM (Ø6–Ø12 mm end mills)Do not use excessive speed to avoid heat accumulation
ToolingUnfilled PET: Sharp carbide tools with 5°–15° positive rakeGlass-filled PET: Carbide or PCD inserts with edge treatmentPolished flutes prevent material adhesion
CoolantWater-based flood coolant for general use; air blast for light finishingCheck coolant compatibility for food-grade components
Chip ControlUnfilled PET: Semi-continuous chips, turning feed 0.1–0.25 mm/revGlass-filled PET: Abrasive powdery chipsEnsure thorough chip removal
Surface FinishUnfilled PET turning: Ra 0.8–1.6 μm; Ra 0.4–0.8 μm with diamond toolsGlass-filled PET: Ra 1.6–3.2 μmFiber exposure affects surface quality of filled grades
Dimensional ConsiderationsPET-P has better dimensional stability than standard PETLet parts stand 2–4 hours at workshop temperature before final inspection

Common Applications

Food & Beverage Packaging: Carbonated drink bottles (PET is the global standard), food trays, clamshell containers, and condiment jars
Electrical & Electronics: Connector housings, relay bases, solenoid bobbins, and switch components
Automotive: Windshield wiper arm covers, headlight reflectors, engine covers, and ignition system components
Medical: Inhaler housings, blood collection tubes, and diagnostic device components
Industrial: Gear bushings, bearing cages, sliding elements, and pump components

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