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Nylon PA6

Nylon PA6 (Polyamide 6), also known as polycaprolactam, is a semi-crystalline engineering thermoplastic widely recognized for its outstanding mechanical performance. Developed from the ring-opening polymerization of caprolactam, PA6 offers an exceptional combination of strength, toughness, wear resistance, and self-lubricating properties that make it a preferred material for gears, bearings, and structural components across virtually every engineering sector. Its moisture absorption capacity — which can reach 9.5% by weight under equilibrium conditions — is a double-edged sword: while it enables good dimensional stability in humid environments, engineers must account for property variations when designing PA6 parts.

Mechanical Properties

  • Density: 1.14 g/cm³
  • Tensile Strength: 80 MPa
  • Yield Strength: 70 MPa
  • Elongation at Break: 100–200%
  • Flexural Modulus: 2,600 MPa
  • Hardness (Rockwell): R 75 (M scale: M55)
  • Heat Deflection Temperature: 70°C @ 1.8 MPa; 160°C @ 0.45 MPa
  • Melting Point: 220°C
  • Thermal Conductivity: 0.25 W/m·K
  • Coefficient of Thermal Expansion: 8.0 × 10⁻⁵ /°C
  • Water Absorption: 6.5–9.5% (equilibrium)
  • Flammability Rating: V-2 (UL94)

Advantages

🟢  Excellent mechanical strength and toughness with high impact resistance; absorbs shock loads without cracking

🟢  Outstanding wear resistance and low coefficient of friction; self-lubricating in dry conditions, ideal for sliding and bearing applications

🟢  Good fatigue resistance under cyclic loading; maintains mechanical properties through millions of stress cycles

🟢  Excellent chemical resistance to oils, greases, fuels, and many solvents

🟢  Good electrical insulating properties; suitable for electrical enclosure and connector applications

🟢  Naturally white/opaque; accepts colorants and additives readily for custom formulations

Machining & Manufacturing

ParameterSpecificationNotes
Cutting SpeedTurning: 200–400 m/minMilling: 800–1,500 RPM (Ø6–Ø16 mm end mills)-
ToolingCarbide/PCD tools for mass production; HSS tools for prototypingUse sharp, polished edges and positive rake angles to avoid material sticking
CoolantWater-soluble oil flood coolant recommendedDry machining is feasible, coolant prolongs tool life; adopt through-spindle coolant for deep drilling and tapping
Chip ControlLong continuous chips normallyIncrease feed rate or use chip breakers; ensure thorough chip removal to prevent recutting
Surface FinishTurning: Ra 0.4–0.8 μmMilling: Ra 1.0–2.0 μmUse reliable clamping and fixturing to avoid deformation and guarantee dimensional accuracy
Note/Material absorbs moisture easily. Store finished parts dry or re-dry before assembly for tight tolerance work

Common Applications

Automotive: Engine covers, timing belt tensioners, fuel line connectors, seat frame components, cable harnesses, gearshift bushings
Industrial Machinery: Conveyor rollers, gear wheels, lead screw nuts, pump impellers, cam followers, chain guides, wear strips
Electrical: Cable connectors, switch housings, terminal blocks, PCB supports, insulating washers and spacers
Consumer Goods: Skateboard wheels, inline skating wheels, furniture casters, sports equipment inserts, zipper chains
Oil & Gas: Valve seals, pump seals, seal rings, downhole tool components, hydraulic cylinder bearings

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