HDPE
HDPE (High-Density Polyethylene) is one of the most cost-effective and versatile thermoplastics available, combining excellent chemical resistance, outstanding impact strength even at low temperatures, and a very low moisture absorption rate. Its high strength-to-density ratio makes it a preferred material for chemical storage tanks, piping systems, and heavy-duty containers. HDPE is readily weldable, easy to fabricate, and fully recyclable (resin code #2), making it both economically and environmentally attractive for large-volume industrial and consumer applications.
Mechanical Properties
- Density: 0.95 g/cm³
- Tensile Strength: 32 MPa
- Yield Strength: 26 MPa
- Elongation at Break: 600%
- Flexural Modulus: 1,100 MPa
- Hardness: Shore D 60
- Heat Deflection Temperature: 75°C @ 0.45 MPa
- Melting Point: 130°C
- Thermal Conductivity: 0.46 W/m·K
- Coefficient of Thermal Expansion: 18.0 × 10⁻⁵ /°C
- Water Absorption: <0.01%
- Flammability Rating: V-0 (UL94)
Advantages
🟢 Excellent chemical resistance — resists a wide range of acids, bases, and solvents at room temperature; ideal for chemical handling and storage
🟢 Outstanding impact strength even at –40°C — ductile failure mode makes it safe for cryogenic and outdoor applications
🟢 Very low moisture absorption (<0.01%) — exceptional dimensional stability in humid and submerged environments
🟢 Low cost and wide availability — one of the most economical engineering plastics, available in large stock shapes and film forms
Machining & Manufacturing
| Parameter | Specification | Notes |
| Cutting Speed | Turning: 300–600 m/minMilling: 800–2,000 RPM (Ø6–Ø12 mm end mills) | Moderate to high speeds deliver cleaner cuts for this soft and ductile material |
| Tooling | Sharp carbide tools with 10–25° high positive rake angles; polished flutes | PCD tools are ideal for mass production to resist abrasion |
| Coolant | Air blast for general machining; liquid coolant for deep pocket milling | 4–6 bar compressed air removes stringy chips; avoid oil-based coolant for food-grade components |
| Chip Control | Turning feed rate: 0.15–0.4 mm/rev | Equip chip breakers, increase feed rate or adopt peck-drilling; vacuum removal works well for long continuous chips |
| Surface Finish | Milling: Ra 1.6–3.2 μmTurning: Ra 0.8–1.6 μm | Use soft jaws and uniform clamping force to prevent part deformation |
| Dimensional Considerations | Linear expansion: 18.0 × 10⁻⁵/°C | A 100 mm part expands/contracts 0.18 mm per 10°C. Let parts stand 4–8 hours at room temperature before inspection |
Common Applications
Need HDPE for Your Next Project?
Upload your 3D files and get a free, no-obligation quote within 24 hours.