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HDPE

HDPE (High-Density Polyethylene) is one of the most cost-effective and versatile thermoplastics available, combining excellent chemical resistance, outstanding impact strength even at low temperatures, and a very low moisture absorption rate. Its high strength-to-density ratio makes it a preferred material for chemical storage tanks, piping systems, and heavy-duty containers. HDPE is readily weldable, easy to fabricate, and fully recyclable (resin code #2), making it both economically and environmentally attractive for large-volume industrial and consumer applications.

Mechanical Properties

  • Density: 0.95 g/cm³
  • Tensile Strength: 32 MPa
  • Yield Strength: 26 MPa
  • Elongation at Break: 600%
  • Flexural Modulus: 1,100 MPa
  • Hardness: Shore D 60
  • Heat Deflection Temperature: 75°C @ 0.45 MPa
  • Melting Point: 130°C
  • Thermal Conductivity: 0.46 W/m·K
  • Coefficient of Thermal Expansion: 18.0 × 10⁻⁵ /°C
  • Water Absorption: <0.01%
  • Flammability Rating: V-0 (UL94)

Advantages

🟢  Excellent chemical resistance — resists a wide range of acids, bases, and solvents at room temperature; ideal for chemical handling and storage

🟢  Outstanding impact strength even at –40°C — ductile failure mode makes it safe for cryogenic and outdoor applications

🟢  Very low moisture absorption (<0.01%) — exceptional dimensional stability in humid and submerged environments

🟢  Low cost and wide availability — one of the most economical engineering plastics, available in large stock shapes and film forms

Machining & Manufacturing

ParameterSpecificationNotes
Cutting SpeedTurning: 300–600 m/minMilling: 800–2,000 RPM (Ø6–Ø12 mm end mills)Moderate to high speeds deliver cleaner cuts for this soft and ductile material
ToolingSharp carbide tools with 10–25° high positive rake angles; polished flutesPCD tools are ideal for mass production to resist abrasion
CoolantAir blast for general machining; liquid coolant for deep pocket milling4–6 bar compressed air removes stringy chips; avoid oil-based coolant for food-grade components
Chip ControlTurning feed rate: 0.15–0.4 mm/revEquip chip breakers, increase feed rate or adopt peck-drilling; vacuum removal works well for long continuous chips
Surface FinishMilling: Ra 1.6–3.2 μmTurning: Ra 0.8–1.6 μmUse soft jaws and uniform clamping force to prevent part deformation
Dimensional ConsiderationsLinear expansion: 18.0 × 10⁻⁵/°CA 100 mm part expands/contracts 0.18 mm per 10°C. Let parts stand 4–8 hours at room temperature before inspection

Common Applications

Chemical Storage: Large-capacity storage tanks, chemical drums, IBC totes, and fume hoods
Piping Systems: Water supply pipes, gas distribution mains, chemical process piping, and sewage lines
Food & Packaging: Cutting boards, food containers, bottle caps, and packaging films
 Marine & Outdoor: Dock fenders, boat components, and outdoor playground equipment
Industrial: Conveyor wear strips, chute liners, cutting boards, and machine guards

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