Brass C3604 (HPb59-1)
Brass C3604, also known as free-cutting brass or HPb59-1 in Chinese standards, is a leaded brass alloy renowned for its exceptional machinability. With approximately 59% copper and 1.5–2.5% lead content, it delivers outstanding chip-breaking performance and smooth surface finishes during CNC machining operations. It is one of the most widely used brass grades for precision turned parts, fasteners, and components requiring high-volume production efficiency.
Mechanical Properties
- Density: 8.50 g/cm³
- Tensile Strength: 370 MPa
- Yield Strength: 200 MPa
- Elongation at Break: 15%
- Hardness: HB 80–145
- Modulus of Elasticity: 100 GPa
- Thermal Conductivity: 115 W/m·K
- Electrical Conductivity: 26 % IACS
- Melting Point: 880–900 °C
- Coefficient of Thermal Expansion: 20.5 ×10⁻⁶ /°C
Advantages
✅ Exceptional Machinability — Rated as the easiest-to-machine brass alloy; produces clean chips and excellent surface finish without built-up edge (BUE)
✅ High Production Efficiency — Ideal for high-speed automated turning and screw machine operations; reduces machining cycle times significantly
✅ Good Corrosion Resistance — Performs well in atmospheric, freshwater, and mildly corrosive environments
✅ Cost-Effective — Lower material cost compared to other brass alloys while delivering reliable mechanical properties for general-purpose applications
Machining & Manufacturing
| Parameter | Specification | Notes |
| Cutting Speed | Roughing: 200–400 SFM (60–120 m/min)Finishing: up to 500 SFM (150 m/min) (carbide tooling) | - |
| Feed Rate | 0.05–0.20 mm/rev (varies by operation) | Higher feeds deliver better chip breaking due to lead content |
| Tooling | Carbide inserts for mass production; HSS tools are also applicablePositive rake angle: 0°–10° | - |
| Coolant | Soluble oil emulsion or semi-synthetic coolant | Flood cooling is recommended for chip removal |
| Difficulty Level | Easy | Excellent machinability, similar to aluminum |
| Special Notes | / | Lead serves as internal lubricant to reduce friction and heat; chips break naturally into short pieces. Ra < 0.8 µm surface finish is easy to obtain. Dry machining is prohibited to avoid lead dust hazards |
Common Applications
Need Brass C3604 for Your Next Project?
Upload your 3D files and get a free, no-obligation quote within 24 hours.